Extruder
SHEET PREFORMING MACHINE (SPM)

The Sheet Preforming Machine is an extruder that combines MS-type twin taper screws with a roller head, making it ideal for the manufacture of preformed sheets and slab sheets. Material is cooled by both the MS-type twin taper screws and the roller head, providing an excellent cooling effect for materials which can be damaged by heat such as rubber compounds.
The superb cooling effect is perfect for compounds containing vulcanizing agents as well as final batches. It’s also effective in preventing scorching.

The Features of new SPM (Semi-Open)

  • A substantial energy conservation is possible
  • Quality and performance is constantly secured on each batch of production
  • Free from damage risk to the roll
  • Easy and smooth operation with compression lid
  • A lot of space saving possible
  • Automation of the sheeting process helps reduce labor costs.
  • Automatic operation improves operational safety.
  • It’s possible to charge material coming from the mixer as it is without treatment.
  • The MS-type twin taper screws smoothly bite and extrude the charged material.
  • The superb cooling effect prevents scorching during final mixing when blending vulcanizing agents.
  • The MS-type twin taper screws and the casing do not contact, thereby reducing heat generation.
  • The screw and roller revolutions can be automatically controlled by installing a bank controller with compression lid.
  • The self-cleaning screws leave almost no residual material in the casing.
  • The common-bed design of most models facilitates installation.
  • Hot material can be fed, thus further reducing energy costs.
  • Clean sheet edge available

    < Comparison of sheet edge shape
    (Compound : Silica rubber compound)
    Right : Conventional type
    Left : SPM-SO
    No material to remain in the bank.

Applications

  • Sheeting of rubber compounds
  • Sheeting of plastic compounds
  • Others

Optional Specifications

  • Feeder section
    Jacket structure of hopper, Hopper cover, Hopper level sensor
  • Roller head section
    Motor-driven lift of top roll (SPM 200 and largest-capacity models are equipped with this lift as standard), Emergency brake for rolls, Type with different speeds between top and bottom rolls (friction type), Bank controller
  • Temperature control
    Hot water unit, Heat medium unit, Chiller unit, Temperature controlling motr valve
  • Others

Structure

  • The SPM consists of a feeder section featuring MS-type twin taper screws and a roller head section in which two rolls are vertically arranged.
  • The feeder section efficiently bites charged material and provides an excellent cooling effect.
  • The MS-type twin taper screws and the two rolls are driven by different motors, allowing their speeds to be independently adjusted.
  • A bank controller can be installed between the feeder and the roller head section to permit automatic speed adjustment or the MS-type twin taper screws and the rolls.

Structural view of SPM

Specification

Model SPM20 SPM75 SPM75-SO SPM110 SPM200 SPM300 SPM6NS SPM6NH
Corresponding Mixer Size
DISPERSION MIXER
( liter )
10/20 35/55/75 35/55/75 110 150/200 300 - -
Internal mixer
( liter )
- 70 70 80 120 120 240 240
Max. output
( l/H )
 *1
200 700 700 1200 2000 3300 5000 6000
Feeder section
Mortor
( kW )
5.5 15 7.5 22 37 45 75 90
Roller head section
Mortor
( kW )
3.7 7.5 7.5 15 22 37 55 75
Roll diameter
( mm )
230 348 200 400 468 500 500 500
Roll width
( mm )
350 600 600 600 700 800 900 900
Roll gap
( mm )
2~5 3~6 3〜6 4~8 4~8 4~8 4~8 4~8
Sheet width available
( mm )
250 500 500 500 600 700 750 750
Model SPM9NS SPM9NH SPM9NH-SO SPM12NS SPM12NH SPM12NH-SO
Corresponding Mixer Size
DISPERSION MIXER
( liter )
- - - - - -
Internal mixer
( liter )
270 270 270 370 370 370
Max. output
( l/H )
 *1
7000 9000 9000 9000 12000 12000
Feeder section
Mortor
( kW )
90 110 110 110 132 132
Roller head section
Mortor
( kW )
90 110 90 132 160 132
Roll diameter
( mm )
600 600 420 700 700 480
Roll width
( mm )
1000 1000 1000 1050 1050 1050
Roll gap
( mm )
4~8 4~8 4〜8 4~8 4~8 4〜8
Sheet width available
( mm )
850 850 850 900 900 900
Model SPM19NS SPM19NH SPM30NH SPM30NH-SO
Corresponding Mixer Size
DISPERSION MIXER
( liter )
- - - -
Internal mixer
( liter )
370 370 620 620
Max. output
( l/H )
 *1
14000 19000 30000 30000
Feeder section
Mortor
( kW )
200 250 300 300
Roller head section
Mortor
( kW )
220 300 450 450
Roll diameter
( mm )
850 850 850 700
Roll width
( mm )
1200 1200 1500 1500
Roll gap
( mm )
4~8 4~8 5~10 5〜10
Sheet width available
( mm )
1050 1050 1350 1350

* Specifications, external appearance are subject to change without prior notice
*1:Output depends on formulations

Products Lineup


  • SPM75

    For use with 75 l/batch capacity DISPERSION MIXER.


  • SPM75-SO

    New SPM with a bank controller, compression lid, enables a stable yet smooth material flow, resulting in a substantial energy conservation.

    For use with 75 l/batch capacity DISPERSION MIXER.


  • SPM110

    For use with 110 l/batch capacity DISPERSION MIXER.


  • SPM9NH-SO

    New SPM with a bank controller, compression lid, enables a stable yet smooth material flow, resulting in a substantial energy conservation.

    For use with 270 l/batch capacity DISPERSION MIXER.


  • SPM12NS/H

    For use with 370 l/batch capacity internal mixer.


  • SPM12NH-SO

    New SPM with a bank controller, compression lid, enables a stable yet smooth material flow, resulting in a substantial energy conservation.

    For use with 370 l/batch capacity DISPERSION MIXER.

  • SPM19NS/H

    For use with 370 and more l/batch capacity internal mixer.

  • SPM30NS/H

    For use with 620 l/batch capacity internal mixer.


  • SPM30NH-SO

    New SPM with a bank controller, compression lid, enables a stable yet smooth material flow, resulting in a substantial energy conservation.

    For use with 620 l/batch capacity DISPERSION MIXER.